After the design process is completed we send the custom design to one of our skilled and experienced designers to render the design into a scaled production-ready format using the latest computer-aided designing software. Once the design is approved, a sample is manufactured in the design, scale, colour and finish requirements of the clients request. This “prototype” process normally takes 3-4 weeks to complete. After the sample is approved and the order finalized, the next step of the production process is to see the design come to life, which starts by being transferred onto tracing paper. The tracing paper is then projected onto a stencil to the size of the carpet or rug that is to be manufactured, and cut. While the design stencilling is in process, the yarn is being skein dyed to match the approved colours. When the yarn is ready, the canvas stencil is stretched and secured onto a vertical frame where the technicians, using hand-held tufting guns to insert the yarn, colour numbered placements onto the stencil. Once the tufting process is complete, the carpet is sheared and the carving process starts. Carving by experienced technician brings the carpet to life and adds a dimension to the carpet which adds in its aesthetic beauty and value. The carpet is now ready to be shipped out and delivered. No limitations to shape or size.
Post time: Mar-12-2020